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SUZHOU POLESTAR METAL PRODUCTS CO., LTD 86-512-57981567 polestar@metalcnc-machining.com
Ultimate Control  Safety Premium Aluminum CNC Machined Motorcycle Brake Lever

Ultimate Control Safety Premium Aluminum CNC Machined Motorcycle Brake Lever

  • Highlight

    Safety Premium Motorcycle Brake Lever

    ,

    CNC Machined Motorcycle Brake Lever

    ,

    Ultimate Control Motorcycle Brake Lever

  • Dimension
    Customized
  • OEM/ODM
    Accepted
  • Sample Time
    According To Your Drawings
  • Drawing Format
    2D/(PDF/CAD)3D(IGES/STEP)
  • Accuracy
    High Precision
  • Feature
    CNC Precision Machined
  • Tolerance
    ±0.005mm
  • Process
    As Per Customer's
  • Surface Finish
    Anodized
  • Durability
    High
  • Place of Origin
    China
  • Brand Name
    Polestar
  • Certification
    ISO9001, TS16949
  • Model Number
    As Drawing
  • Minimum Order Quantity
    600pcs
  • Price
    According to the detailed drawing
  • Packaging Details
    Carton + Pallet, Customized package is available
  • Delivery Time
    3-20days
  • Payment Terms
    L/C,D/A,D/P,T/T
  • Supply Ability
    10000pcs per day

Ultimate Control Safety Premium Aluminum CNC Machined Motorcycle Brake Lever

Ultimate Control  Safety  Premium aluminum CNC Machined Motorcycle Brake Lever 


Product Overview: 

Elevate your motorcycle's braking performance with our cutting-edge CNC brake lever. Meticulously crafted from premium aircraft-grade 6061-T6 aluminum billet, this high-performance lever is a testament to superior engineering. It combines exceptional strength with remarkable lightweight design, weighing 35% less than conventional cast levers, ensuring enhanced handling and reduced fatigue during long rides.Equipped with an innovative 8-stage adjustment mechanism, our brake lever offers precise, millimeter-level customization. Tailor it to fit your hand size perfectly and align it with your unique riding style, guaranteeing a personalized and responsive braking experience every time you hit the road.


Key Features:

Precision Engineering

CNC machined from solid 6061-T6 aluminum billet

Mirror-polished bearing surfaces for friction-free operation

Tolerance of ±0.01mm ensures perfect fitment

Enhanced Performance

Short-throw design reduces lever travel by 40%

Optimized pivot geometry increases mechanical advantage

Integrated vibration dampening reduces hand fatigue

Safety Components

Reinforced pivot boss withstands 300% more stress than OEM

Emergency breakaway design prevents damage in crashes

High-visibility anodized finish (optional)

Universal Compatibility

Direct replacement for most Japanese/European models

Includes adapter bushings for multiple mounting positions

Fits hydraulic and cable-operated systems


Performance Advantages:

25% faster braking response through optimized leverage ratio

50% vibration reduction with harmonic dampening technology

300% increase in pivot strength versus cast OEM levers

3X longer service life with rebuildable design


Technical Specifications

Category Specification Benefit
Material 6061-T6 Aluminum (Type III Hard Anodized) Aircraft-grade strength with superior corrosion resistance
Dimensions 145mm (L) × 32mm (W) × 18mm (H) Optimal ergonomic positioning
Weight 98g (35% lighter than OEM) Reduced unsprung mass for better handling
Adjustment 8-position micrometer (5mm increments) Perfect fit for all hand sizes
Load Rating 500N continuous / 750N peak Withstands extreme braking forces
Temperature Range -40°C to +150°C Performs in all climate conditions
Surface Finish 0.8μm Ra micro-polished Friction-free operation
Pivot System Sealed cartridge bearings Maintenance-free smooth operation
Compatibility Fits 95% of sport/naked bikes Universal application
Certifications ISO 9001, TÜV, DOT Meets global safety standards
Warranty 2 years structural Confidence in quality


Application Fields:

Track & Racing Motorcycles

Faster braking response & precise modulation for high-speed cornering.

Adventure & Touring Bikes 

Vibration damping & corrosion resistance for long-distance rides.

Urban Commuting 

Ergonomic design reduces fatigue in stop-and-go traffic.

Custom Bike Builds

Sleek CNC-machined finish enhances aesthetics.


Why Consider Us?
No mold fees for aluminum profiles – We absorb these costs to reduce your expenses.  
No welding fixture charges – Another way we help you save.  
Combing different Producing Technology – Outsource Aluminium Profile, Shaped Metal, Metal Casting materials, MIM materials, then CNC machining to lower the unit price.
Cost-competitive production – Our lean manufacturing and expertise allow us to deliver high-quality parts at favorable prices.  
One-Stop Factory – Our ISO9001 IATF16949 Certificated factory provide laser cutting, bending, Stamping, CNC Machining, Sheet Metal Working, welding, Assembling in one factory, ensure stable quality control.


Ultimate Control  Safety Premium Aluminum CNC Machined Motorcycle Brake Lever 0